Fiber-To-The-Home Cable Production Line – Advanced Production System
Were you aware that contemporary light-transmitting cabling setups are capable of running at rates of up to 190 m per minute? This astonishing productivity is made possible by innovative production methods tailored to swift production.
Such setups are built to process multiple cabling forms, such as connection cables and tight buffered cables. Their space-saving construction, typically below twenty-six meters, renders them perfect for modern facilities.
Seamless coupling with smart factory systems secures smooth functioning. Through MES/ERP connectivity, these SZ stranding line fabrication lines offer unparalleled accuracy and productivity. This renders them the leading option for businesses striving to remain at the forefront in the fiber optic industry.
Introduction to FTTH Cable Production Line
Efficient fabrication processes are crucial for satisfying the rising demand for dependable links. These systems are engineered to produce premium light-transmitting wires that drive current communication infrastructures. Utilizing sophisticated techniques, they provide for precision and swiftness in every step of the process.
What is an FTTH Cable Production Line?
The FTTH manufacturing line comprises a unified setup to produce FTTH drop cables. They include naked fibers reinforced with iron or FRP materials, encased in protective sheathing. Consequently, it forms a durable and efficient solution for fast digital connectivity.
It supports multiple substances, including PVC, LSZH, and PE polymers. Such adaptability guarantees it can meet diverse industry needs. Additionally, the 4-head fiber pay-off system delivers precise tension control, maintaining stability within ±0.05N.
Benefits of Our State-of-the-art Manufacturing System
Our machinery excels for its exactness and productivity. Below are the advantages:
- Manages various wire sizes such as 2.0×3.0mm and 2.0×5.0mm drop cables
- Works with LSZH, PVC, and PE covering substances for adaptable uses
- Boasts a quad-head payout mechanism controlling tension between 0.4N and 1.5N
- Provides throughput up to 9km/h specifically for 2.0×3.0mm cables
Such attributes guarantee streamlined functionality and premium production. Thus, it becomes the optimal option for enterprises striving to lead in the optical cable sector.
Highlights of Our FTTH Manufacturing System
Modern manufacturing systems are revolutionizing the way optical fibers are manufactured. Our cutting-edge machinery merges accuracy, productivity, and innovative solutions to yield superior outputs. Here are the key characteristics establishing our system’s industry-leading status.
Exact Extrusion Unit with Fine-tuning Head
Fundamental to our operation is a specialized 50mm extruder built to ensure meticulous dispersion of materials. It guarantees uniform excellence in all cables manufactured. Its adjustable head permits effortless modification, suiting assorted compounds like PVC, LSZH, and PE plastics.
With OMRON temperature control, the system maintains an accuracy of ±1°C. Such meticulous control maximizes efficiency and minimizes material loss, making it a cost-effective solution for manufacturers.
Motorized Fiber Release and Tension Control
Our motorized fiber release system is engineered to maintain tension between 0.4N and 1.2N. Such regulation facilitates flawless fiber manipulation and diminishes breakage risks. The dual-wheel capstan system, with diameters of 640mm and 400mm, further enhances stability and control.
This feature is particularly beneficial for producing high-quality fiber cables, since it preserves even tension along every step.
Self-Operating Rewinding and Material Acquisition Mechanism
Featuring a dual-axis rewinding assembly compatible with reels from PN400 to PN630, providing adaptability for assorted manufacturing requirements. The automated spool acquisition obviates manual handling, saving time and reducing labor costs.
Additionally, the X-type laser diameter gauge provides real-time quality control, ensuring that every fiber cable meets stringent industry standards, resulting in trustworthy and long-lasting outputs.
State-of-the-art Technology Powering the Production Process
Trailblazing technology is transforming the fabrication of optical fibers. These setups are crafted for accuracy, dependability, and high performance, to achieve optimal outcomes on all orders. Below, we explore the advanced features that set our equipment apart.
Global-Standard Industrial Computerized Control Module
Central to our operation lies the FiberCAN PLC coupled with an industrial-grade PC interface. It facilitates uninterrupted functioning with instant oversight. It allows for precise adjustments, enhancing the quality of every optical cable produced.
With energy use as low as 35KW/h during routine activity, our equipment is energy-efficient. Such efficiency lowers running expenses while upholding excellent functionality. A 9-meter cable accumulator supports continuous operation, cutting delays and boosting throughput.
Outstanding Durability and Dependability Using Renowned Parts
The assembly includes high-grade parts sourced from famous companies such as OMRON and global motor manufacturers selected due to their robustness and accuracy, promising lasting dependability.
The steel wire reinforcement and advanced FIMT handling mechanisms provide added strength and stability, guaranteeing that every manufactured cable attains superior industry benchmarks.
Integration with MES and ERP Systems
Our machinery connects effortlessly with MES and ERP software, facilitating instantaneous production oversight. This ensures transparency and efficiency throughout the manufacturing process.
Enterprises can supervise output figures, enhance production cycles, and curtail waste, making our system a smart choice for modern manufacturing facilities.
| Aspect | Benefit |
|---|---|
| FiberCAN PLC Control System | Accurate control and immediate supervision |
| 35KW/h Power Consumption | Cost-effective power usage |
| 9m Cable Accumulator | Continuous production |
| OMRON-based Control Units | Reliable and exact performance |
| ERP Connectivity | Instantaneous monitoring |
Practical Applications for Our FTTH Cable Line
Advanced production setups are revolutionizing the production of dependable fiber networks. They are engineered to fulfill varied commercial requirements, ensuring adaptability and accuracy across usages. The following outlines the primary applications of this state-of-the-art system.
Producing FTTH Drop Cables
Our equipment is superb for fabricating drop cables, a cornerstone of fast broadband access. It processes reinforcement strands varying from ø0.4 to ø1.0, securing structural integrity. The central bore, measuring ø56, ensures smooth interfacing with PN400 reel systems.
Notable attributes are:
- FRP and small steel wire pay-off for added reinforcement
- Mobile mold support for quick configuration changes
- Compatibility with both indoor and outdoor specifications
Fabricating Compact Buffered and Free Tube Cables
It proves perfect for manufacturing both closely buffered as well as loose tube cabling systems. With a loss rate of just 0.02dB/km, these cables deliver exceptional performance. Their careful stranding guarantees exact assembly, and processing ø1.2mm steel wires further enhances durability.
Customizable Solutions for Various Cable Types
Adaptability is a defining feature of our production line. It is compatible with an array of materials and setups, thus fitting multiple applications. Whether you need indoor or outdoor cables, our equipment delivers consistent quality and efficiency. Such flexibility permits meeting particular demands while maintaining superior output.
Benefits of Using Our FTTH Cable Production Line
Investing in advanced manufacturing systems brings significant advantages to companies in the fiber optics industry. They are engineered for operational efficiency, cost reduction, and superior product output. The following highlights the primary advantages that position our system as the preferred option among manufacturers.
Improved Operational Speed and Yield
It guarantees rapid SZ stranding line function, producing 7-9km/h outputs based on cable dimensions, enabling companies to satisfy rising requirements while preserving excellence. Its self-operating reel system minimizes human intervention, thus saving time and cutting costs.
Cost-Effective Fiber Optic Installation
Operating at a reduced 35KW/h, our machinery significantly cuts running costs. A user-friendly design with a 1000mm operational height boosts both comfort and productivity.
Consistent and Uniform Cable Finishing
Precision extrusion ensures a smooth and reliable surface for every fiber optic product, minimizing additional loss to ≤0.02dB/km, ensuring top performance. Incorporating steel reinforcement further solidifies the cables, adapting them to diverse applications.
| Feature | Benefit |
|---|---|
| 7-9km/h Output | Increased operational efficiency |
| Efficient Power Usage | Lower energy costs |
| Minimal Signal Loss | Enhanced signal quality |
| Optimal Operator Work Level | Ergonomic design |
Final Thoughts
State-of-the-art fiber production technologies are redefining industry benchmarks. Thanks to exacting design and integrated smart features, these systems offer unparalleled dependability and performance. Their high-speed capabilities, reaching up to 190 meters per minute, ensure a strong return on investment for businesses.
They are complemented by expert technical assistance and tailored configuration choices to suit your requirements. Be it expanding production or boosting quality standards, our system is crafted to keep you at the forefront.
Prepared to revolutionize your production line? Contact us today to explore tailored solutions that fit your requirements. Experience the future of fiber optic technology with our industry-leading systems.
